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We have manufacturers, suppliers and service providers from the area Cutting and stamping of medical components and medical devices

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Cutting & punching

Cutting & punching

Cutting, cutting technology and punching of medical parts, components, materials, products, medical devices, implants, surgical instruments

TEK Services is a leading provider of cutting and stamping services. The company has worked on projects for Accucut and Accuquilt, and it can meet the needs of clients who want to outsource cutting and stamping jobs. TEK can handle a variety of materials, including die cut foam, rubber, and semi-soft plastics. Listed below are some of the most common types of die sets used in the production of stamped parts.

Photoetching uses a chemical solution that is sprayed or immersed in the piece to dissolve the material that is not protected by a hard coating. The result is a part with the shape and depth of your desired finish. Compared to photoetching, stamping requires expensive tooling, which can cost anywhere from $10,000 to $100,000. "Soft" tooling can be created in a matter of days, whereas "hard" tooling takes anywhere from four to 12 weeks to complete.

The two main operations performed by stamping dies are cutting and forming the metal. The first process involves placing the metal between two steel sections, which bypass the tool-steel. The second operation is called photoetching. The goal of this process is to create a part with clean edges and a burr-free surface. Aside from this, the tooling is used to produce support pieces for implantation. Standard Die's cutting and stamping technologies are specialized to manufacture medical devices.

The cutting and stamping process is a process of shaping and creating metal to a precise size and shape. This process is done by punching or cutting the metal sheet into custom parts. This type of stamping uses molds to create the shapes and sizes of the parts. Each mold is customized for the end product. After the metal is cut, the metal is hammered to a finished surface. This step is known as heat-treating, and it is performed by a mechanical punching press.

The second method is shearing. Shearing cuts the metal along a straight line. It is commonly used to create square or rectangular blanks. This process also changes the material's mechanical properties, causing it to become harder in thinner areas. Unlike a stamping die, a photoetching procedure can produce parts with varying thicknesses. Despite its name, the processes still use the same tooling tools.

While the cutting and stamping process has many uses in the fabrication industry, there are some specific benefits to this method. Generally, the process is suitable for thin materials. For instance, polyester film is a versatile material, suited for display and signage. Moreover, it is heat-resistant, making it a popular option for oven-ready packaging and labeling hazardous materials. These methods are the preferred methods of cutting and stamping for medical devices.

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