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Die-sinking erosion
Ona Electro-Erosion S.A. is one of the most well known manufacturers of die sinking erosion machines. They offer 44 standard configurations, including the ONA NX3 and ONA TX10. The ONA NX3 has an X-Y-Z travel of 11.8 inches and the ONA TX10 has an 118-by-59-inch working envelope. Both machines can erode two cavities simultaneously and independently.
Another type of die sinking erosion process is drill eroding, also known as spark erosion drilling. This process uses a starting hole drilling machine to produce a hole, followed by threading the hole. In this case, the electrode is rotated at a constant speed while the Z-axis is simultaneously fed through the workpiece. The end result is a threaded, unthreaded piece. These are the types of die sinking machines most commonly used in the oil and gas industry.
The X-Y-Z axes on a die sinking EDM machine allow for easy electrode changes. These EDM machines can be automated to perform lights-out manufacturing. The continuous feed of electrodes helps improve cost-effectiveness. Unlike other types of machining, die sinking erosion also makes the workpiece smooth. Depending on the type of process being performed, a die sinking EDM machine can have different settings and features.
The disadvantages of wire EDM and die sinking erosion are the fact that the former has a higher power consumption and wears the tool more than the latter. The advantage of die sinking erosion, on the other hand, is that it can produce no-wear parts. However, this process does have its drawbacks. While it can be effective, it is not always cost-effective. For example, when it comes to machining conductive materials, it is not the best option.
Modern EDM machines can be configured to cut virtually any type of material. It can cut stainless steel, aluminum, titanium, and tungsten carbide. It can also cut titanium, aluminium, and even tungsten carbide. These machines are also very versatile and can be used to manufacture any type of metal. The key advantages of a die sinker machine are described below: The main parts of a die sinker EDM machine are the electrode and the workpiece.
The ONA Standard NX4C die sinking machine is the latest in a series of machines from the company. It has a rise-and-fall work tank, an open-control-protocol, and an open supervision protocol that allows for automation of the entire process. The NX4C's travel capacity is 23.6 x 15.8 inches and it is equipped with a fixed table for easy loading and unloading. It has a Z-axis speed of 590 inches per minute, which is useful for deep no-flush rib cuts.
The die sinking process provides extreme accuracy during manufacturing processes. The electrode is computer controlled to avoid electrode wear. It is able to erode various types of metals, including copper and aluminum, carbide, and iron alloys. The temperature of each material is determined by the melting point of the metal. The process is largely unmanned, which reduces labor costs. Further, the technology of die sinking is environmentally friendly and free of hazards.