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Induction welding

Induction welding

Induction welding is a technique wherein an electrical current induced by a high-frequency electromagnetic field is passed through a workpiece. The workpiece is then heated and bonded. This type of welding works best with electrically conductive materials, such as copper or stainless steel. Induction welding results in resistive heating, which is caused by eddy currents. In ferromagnetic materials, hysteresis is the primary cause of heat generation. Induction welding is also possible with nonmagnetic materials, such as plastic, by implanting metallic or ferromagnetic compounds into them. The susceptors absorb electromagnetic energy and become hot and lose heat via thermal conduction.

The characteristic of the two materials is very important in determining the quality of a weld. To determine the optimal settings, the work coil must be connected to a high-frequency power supply. Once the work coil is in place, the implant is connected to the high-frequency electrical current. This results in a dynamicmagnetic field linking the implant. The electric current induced in the conducting material melts or softens the joint.

Another type of induction welding involves the use of an implant. An implant is an electrically conducting material. Most unfilled thermoplastics, such as PVC and polyethylene, are good insulators. The work coil is located near the joint line. The implant receives a high-frequency electric current through an electrode. The induced electric currents heat the conducting material, causing the joint to melt or soften. Once the implant is welded, the welding process is complete.

Induction welding is an excellent method of joining thermoplastic materials. Induction welding uses a heating coil and a power supply to melt the joining compound at the joint. Induction welds are typically strong and do not distort the materials being joined. The process is best for large and irregular shaped parts and difficult-to-weld materials. Induction welds are highly durable and can be used on a variety of products.

The technique is not new and is increasingly being used in aerospace applications. The main difference is that this method uses radio frequency alternating current and a magnet to excite the implant. It is more reliable than traditional fusion welding, but it also requires a higher level of precision. For a long joint line, the time required to complete the process depends on the material being welded. This type of weld is less dependent on adhesion properties than a traditional fusion.

Induction welding is a common process for joining various materials, including stainless steel. It is also used to join various types of conductive materials. For instance, in the medical industry, it is used to weld tubular parts together. Because it is cheaper than fusion welding, it is widely used. This process has several advantages, including a high production rate. It is also a good choice for welded parts that require high-strength metal.

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