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Vacuum casting
topmodellfabrik GmbH

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Vacuum casting

Vacuum casting

Vacuum casting is a new process that produces parts in a vacuum chamber. The process begins by placing a mold made of two pieces in a vacuum chamber. A machine draws molten metal into the mold. The mold is solidified in an oven, and then the product is removed from the mold and finished. This process can be used for a variety of products, from household items to medical devices. Its rapid production time makes it a good choice for mass production.

The process is also fast, which can reduce costs. The vacuum-casting process can produce multiple materials, which can lead to more diverse products. In addition to this, it is cost-effective and saves time, because no additional pigment or coating is needed after the mold is made. As a result, it is a great choice for medical devices, especially those that need to be produced as quickly as possible. Many medical products require rapid production and a quick turnaround time.

Another advantage of vacuum casting is that it is flexible and can be used for pre-series prototyping, validation, and small series batches. A variety of plastics, metals, and elastomers are suitable for this process. In some cases, vacuum-casting is even used to make softer elastomers, such as rubber. The advantages of this method far outweigh the drawbacks of the process.

One of the most important advantages of vacuum-casting is its speed. A small investment for the prototyping process is comparable to the cost of other methods. The savings that you get can be put to good use in product development and eventual production. When using vacuum-casting, it is also important to understand the process' limitations. This is the reason that it is considered the best method for prototype and low-volume production. When it comes to sand casting, silicone is an affordable material that can be used in the casting process.

Compared to injection-molding, the process of vacuum-casting is much faster. A mold made of silicone is significantly cheaper, making this process an ideal option for urgent orders. Moreover, the cost of a single mold is often lower than the cost of a few prototypes created using other methods. A few of the advantages of vacuum-casting are highlighted below: A. The process is simple. A master model needs to be made of a high-resolution material.

The main advantage of this process is that it is highly flexible. The process can produce parts that are more rigid than the original model. The resin can be changed and reused. The cost of a mould is much cheaper than that of plastic injection-molded parts. It is also faster than 3D printing. A prototype can be made in seven to ten days versus three weeks or more for the more expensive 3D-printed version. A small batch of resin can be used in many industries.

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